• PIONEER IN CASTING MACHINES
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  • EXCELLENCE THROUGH EXPERIENCE

Billet Casting

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Advantageof Billet Casting

  • Fine grain structure
  • No taper through length
  • Nice surface quality
  • Neat & Clean process
  • No refractory wastage like B P Set, Center col
  • Negligible standard rejection (Metal loss in case of CCM is just app.150kg per heat cycle / In case of pit side it is app. 4%)
  • High market demands
  • Full automation possible
  • Process can be controlled & standardized
  • Less manpower required compared to pit side
  • Selling price app. 2% more than ingot
  • Some of the standards accept finished
  • Product obtained from continuous cast billets only
  • Central shrinkage & piping is rare phenomenon in billets (almost nill)
  • This is also controlled by strict monitoring of temperature, speed, cooling in spray chamber
  • The spray cooling pattern ensure the quality of billets
  • The secondary cooling controlled by automation
  • R.O. & D.M water is used for primary cooling
  • Density of billet is high
  • Refractory inclusion is almost nill
  • Better reheating furnace utilization due to higher weight and same section through the length
  • Due to higher density the saving in front end & back end cutting is considerable with respect to ingot
  • Accurate length cutting by hydraulic streaming minimizes end-cutting in rolling thus releases standard rejection

 

Wide Range of Caster Models :

MODEL SECTION RANGE THROUGHPUT / STRAND
3/675mm sq. to 120mm sq.13 MT
4/775mm sq. to 140mm sq. Mini Slab up to 80mm X 200mm17.5 MT
5/9100mm sq. to 160mm sq. Mini Slab up to 100mm X 250mm19 MT
6/11100mm sq. to 200mm sq. Mini Slab up to 150mm X 500mm20 MT
7/13120mm sq. to 300mm sq. Mini Slab up to 150mm X 500mm22 MT
8.5/15130mm sq. to 320mm sq. Mini Slab up to 150mm X 600mm24 MT
9/16130mm sq. to 400mm sq.26 MT
10.25/19160mm sq. to 420mm sq.30 MT
Vertical100mm sq. to 250mm sq.15 MT
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Manufacturing

Building a Model of Perfection

The headline itself gives you an idea into the ideologies of VECPL that has led to their manufacturing facility at Ambernath MIDC, Maharashtra, been acknowledged as a place that produces word class and state of the class Continuous casting machinery, an absolutely essential requirement of all billet producers. Behind this model o near perfection is a team of qualified & experience engineers in steel industries that all nurture a DNA that is embedded in continued learning , discipline, dedication to work and self improvement. The end result is machinery that truly resembles a model of perfection.

When Quality is the key

That is how VECPL perceives this very sort after element that is known as “Quality”. The company has made it the “key”, opening all its divisions that pour in quality at every stage from manufacturing to after sales. Their team of expertise follows the various industry quality standards and goes about pushing the envelope, resulting in machinery that surpasses customer expectations.